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Quick IT tip: How to build bootable USB stick

Because of my main job and lack of human resources there, I invest less and less in community. Thus I lost my MVP title. Sorry, guys. Also a ton of management tasks in big company prevents me from actual coding. However I am still able to find some time for doing “real” things such as Windows Embedded Standard 2011 image building. Thus today I will explain how to build bootable flash USB disk with a couple of simple commands and without using special utilities.

 World first USB drive by Trek Technology

Why to use bootable USB instead of regular CD or DVD ROM? Well, it is more convenience, takes less storage, faster and fully recycle. So let’s start.

1. Insert USB flash drive :)
2. Run command prompt shell as Administrator (just in case the keyboard shortcut for “Run as Administrator” is Ctrl+Alt+Shift)
3. Type “diskpart” to run Microsoft DiskPart utility.

C:\Windows\system32>diskpart

Microsoft DiskPart version 6.1.7600
Copyright (C) 1999-2008 Microsoft Corporation.
On computer: TAMIRK-DEV

4. List your disks by typing in “list disk” or for those who like it shorter (like me) “list dis

DISKPART> lis dis

  Disk ###  Status         Size     Free     Dyn  Gpt
  ——–  ————-  ——-  ——-  —  —
  Disk 0    Online          149 GB  1024 KB
  Disk 1    Online           75 GB     2 GB
  Disk 2    Online         3814 MB      0 B
  Disk 3    No Media           0 B      0 B
  Disk 4    No Media           0 B      0 B
  Disk 5    Online           14 GB      0 B

5. Identify your flash drive (in my case it is Disk 5)
6. Select this drive to mark it for work by using “select disk 5” or “sel dis 5” command

DISKPART> sel dis 5

Disk 5 is now the selected disk.

7. Clean it (this will delete everything on your disk drive, so be careful) by using “clean” or “cle” command.

DISKPART> cle

DiskPart succeeded in cleaning the disk.

8. Create primary partition – “create partition primary” or “cre par pri

DISKPART> cre par pri

DiskPart succeeded in creating the specified partition.

9. Select new partition – “select partition 1” or “sel par 1

DISKPART> sel par 1

Partition 1 is now the selected partition.

10. Mark it as Active partition – “active” or “act

DISKPART> act

DiskPart marked the current partition as active.

11. Format – “format fs=ntfs quick” or “for fs=ntfs quick

DISKPART> for fs=ntfs quick

  100 percent completed

DiskPart successfully formatted the volume.

12. And finally my favorite command – “assign” or “ass” to mark it ready and create mount point

DISKPART> ass

DiskPart successfully assigned the drive letter or mount point.

13. Exit – “exit” or “exi” to return to command shell

DISKPART> exi

Leaving DiskPart…

Now your thumb drive is ready and bootable. So you can start copying files from ISO image into it.

Other option is to work with volumes rather than with disks. The all difference is in steps 4-6. Instead of “lis dis” use “lis vol” and instead of “sel dis” use “sel vol”. Maybe it is more convenience way of work because in this case you can identify partitions by labels and sizes rather than by sizes only.

DISKPART> lis vol

  Volume ###  Ltr  Label        Fs     Type        Size     Status     Info
  ———-  —  ———–  —–  ———-  ——-  ———  ——–
  Volume 0     E                       DVD-ROM         0 B  No Media
  Volume 1     G                       DVD-ROM         0 B  No Media
  Volume 2         System Rese  NTFS   Partition    100 MB  Healthy    System
  Volume 3     C                NTFS   Partition     68 GB  Healthy    Boot
  Volume 4     D   DATA         NTFS   Partition     80 GB  Healthy
  Volume 5     F   READYBOOST   FAT    Removable   3812 MB  Healthy
  Volume 6     H                       Removable       0 B  No Media
  Volume 7     I                       Removable       0 B  No Media
  Volume 8     K                NTFS   Removable     14 GB  Healthy

If you already copied your image into disk, you can mark MBR by using special utility called BootSect.exe shipped with WAIK. In our case (with Windows 7 embedded), you’ll have to update master boot code to use BOOTMGR (Vista and up) rather than NTLDR (XP and down)

BOOTSECT.EXE /NT60 K: /mbr

We done, have a good day and be good people. Additional information regarding USB core guys from MS can be archived from their brand new blog (hope it will be up to date).

At the end, just you to know how are CDs make by Discovery Channel

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4 Responses to “Quick IT tip: How to build bootable USB stick”

  1. Mark Says:

    Hey,

    I need help with my Dell Latitude D820. And i see you have another tutorial on how to replace the keyboard. So i wondered if you could give me some help.

    Cheers,
    Mark.

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